Radio Shuttle Racking System

  • 1500 kg load capacity per pallet
  • Suitable for all inventory systems
  • Reduce loading and unloading time
  • Minimizes accidental forklift damages
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What is Radio Shuttle Racking System

A radio shuttle racking system is your solution to the semi-automated storage system. These systems require electric power and batteries to run shuttles above strong rails within the storage units. As a result, the pallets are placed and removed by a shuttle operator through a remote control. This is one of the reasons why this storage solution is also referred to as pallet runners.

Moreover, these racks are ideal for different warehouses and under all temperatures. Additionally, they are best for almost all kinds of inventory management methods, including FIFO, LIFO, and FILO.

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Manufacturing Process

Radio Shuttle Racking
Pallet Shuttle
Radio Shuttle

Production Details

Strong Upright Frame
Strong Upright Frame
Stopper Angle
Stopper Angle
Shuttle Car
Shuttle Car
Support Beam
Support Beam
Shuttle Car Rail
Shuttle Car Rail
Post Guard
Post Guard
Entry Guide
Entry Guide
Double Arm
Double Arm
Adjustable BasePlate
Adjustable BasePlate

Load Test Details

Radio Shuttle Racking System Benefits

Completely remote controlled systems
Completely remote controlled systems

use remote controller shuttle racking to store goods

Extremely safe and secure solutions
Extremely safe and secure solutions

the workspace can be safer for delivering goods

High-speed solutions
High-speed solutions

radio shuttle racking with high speed within the storage units

Long-lasting battery
Long-lasting battery

owe long-lasting battery and use for a long time

All Components of the Radio Shuttle Rack

The radio shuttle racking system consists of several components divided into two parts.

 Racking Components of Radio Shuttle Pallet Racks

  • Rails
  • Beams
  • Uprights
  • Safety bumper
  • Internal and external rail supports
  • Accessories: mesh decks, support bars, etc.

Shuttle Car Components of Radio Shuttle Pallet Racking

  • Cabinet control
  • Lithium battery
  • Laser sensor
  • Remoter
  • Anti-collision bar
  • Frame assembly
  • Button signal lamps
  • Guide wheel
  • Slave wheel
  • Drive wheel
  • Lifting mechanism
  • Pallet detectors
  • Programmable logic controller (PLC)
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All Components of the Radio Shuttle Rack
Basic Configuration of Radio Pallet System

Basic Configuration of Radio Pallet System

Racking Unit with 1 Aisle Configuration
Best for warehouses with a single racking system with front entry to the aisle. It suits heavy-loaded pallets managed through the LIFO inventory system.
Racking Units with 1 Aisle Configuration
In this configuration, pallet shuttles work in two racking units opposite each other and have the same single aisle. This is also used for the LIFO method, but it allows you to keep more stocks than the previous configuration.
Aisles Configuration
Radio shuttle racking also works perfectly for single units with two aisles. For example, one aisle in the front and one at the back, in between lies the racking system. Using this configuration with a radio shuttle lets you quickly keep incoming and outgoing inventory from both sides. Also, this is an excellent configuration if you have a running inventory and use the FIFO method to manage it.

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Radio Shuttle System Working Principle

The radio warehouse shuttle system is unique and easy. It begins when the operator gets the pallet numbers to store in the shuttle racking system. First, the operator brings the shuttle car and keeps it on the rails of the storage row with the help of a forklift machine.

In the next step, the forklift operator brings the pallet and carefully loads it over the shuttle car. At this moment, the basic work of the forklift is finished. Moreover, in this entire process, the forklift does not enter the racking system.

Then the operator uses the remote control to keep all the pallets in their assigned positions by repeating the same method. To ensure no collision between the pallets of the radio shuttle racking system, the sensor stops the shuttle car at a well-defined distance. The operator uses the same process in reverse for unloading pallets from the picking point.

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Radio shuttle system working principle
Ideal Pallets for Radio Racking with Shuttle Cars

Ideal Pallets for Radio Racking with Shuttle Cars

  • Wooden Pallets: These pallets are very common in a radio shuttle racking system. They are durable and relatively cost-effective.
  • Steel Pallets: These pallets are easy to maintain. Moreover, they are solid and moisture-free, making them great for radio shuttle racking systems.
  • Plastic Pallets: Best in terms of longevity and easier to carry around due to lightweight compared to other pallets.
  • Wire Mesh Pallets: You can use wire mesh pallets to store products that need proper ventilation. Since these pallets allow circulation of air passing through them, it saves stock from any potential damage in the radio shuttle racking system.
  • Collapsible Pallets: These are space-saving pallets with portability traits.Roll Pallets: These pallets serve a variety of industries. With a stackable design, they are great at protecting goods from damage during transportation.
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Case Study of Radio Shuttle Cars and Racking

Case Study of Radio Shuttle Cars and Racking1
Case Study of Radio Shuttle Cars and Racking2

Problem and Goal
One of our clients, ‘Mystic Warehouse,’ wanted to expand its storage capacity to keep more products and grow its revenue. However, due to a limited warehouse space of 350,000 square feet, the company could not meet its goals. They wanted a storage solution equipped with the latest technologies, as the management had a motto “Take business to the next level.”
Proposed Solution
Upon contacting OKE Storage, our team of experts understood their requirements and proposed the radio shuttle racking system as the solution.
Results
After a victorious collaboration between OKE Storage and Mystic Warehouse, we installed radio racks in our client’s facility, and the results were tremendous. The radio shuttle racking system helped them store 13,500 more pallets, and the company increased its revenue by 40%.
Since then, OKE Storage has become Mystic Warehouse’s permanent racking partner. Our partnership in terms of rack exporting and after-sales services has been valuable for this company.

Radio Shuttle Rack Design

1. Design Drawing

2. Design Color

Radio Shuttle Racking System Customized Color

Radio Shuttle Racking System Powder Coating

Radio Shuttle Racking System Beam Powder Coating 1
Radio Shuttle Racking System Upright Powder Coating

Best Applications for Radio Shuttle Racking System in a Warehouse

Radio Shuttle Racking applications of Food and Beverage Industry

Food & Beverage

It is easy to store food and beverage products with radio shuttle racks. You can load the products on the shuttle car and store them in FIFO and LIFO inventory methods using a remote control.

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Radio Shuttle Racking Application of Freezing and Refrigeration

Freezing and Refrigeration

OKE Storage radio shuttle cars and radio shuttle racking systems are designed to survive as low as -25 degrees Celcius. Therefore, this system is perfect for storing cold products, such as frozen fruits, vegetables, meat, and chemicals.

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Radio Shuttle Racking Application of E-Commerce

E-Commerce

With the radio shuttle racking system, you can increase your e-commerce storage capacity by 50%. Also, the solution helps you improve the goods’ storing and picking accuracy.

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Radio Shuttle Racking applications of Warehousing and 3PL

Warehousing & 3PL

These racks reduce your overall labor cost. You can use them to store multiple products from different clients vertically. Also, the radio shuttle racking system decreases the number of human errors and increases the speed of delivering orders.

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Radio Shuttle Racking System Manufacturer
Radio Shuttle Racking System Manufacturer

OKE Storage manufactures a high-quality radio shuttle racking system with the latest specifications to give you a world-class storage solution experience.

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Why OKE Storage Reliable and Trusted?

  • Main Racking Parameters
  • Main Shuttle Parameters
  • Products Support
  • Inspection Process
  • Package
  • Shipping
  • Successful Cases
Aisle Selection Single Row, back-to-back Rows, and multiple Rows
Individual Load Height ≤2m, customizable
Racking Height ≤10m, customizable
Racking Depth Maximum 35 pallets deep
Access Method FIFO/FILO
Delivery Time 20-25 days for one container
Product Details
Model Name Radio Shuttle Racking System
Brand Name OKE Storage
Pallet Size 1000 x 1200-1400 x 1500mm
Maximum Load Capacity 1500 kg
Shuttle Weight 285 kg-365 kg
Empty Speed 1.5m/s
Loaded Speed 0.8m/s
Motor Imported from the United States, 480VDC 500W
Lifting Height ≤45mm
Control System Siemens S7-200 PLC from Germany
Positioning System P+F/SICK from Germany
Battery Operating Time ≥8h
Products Support
Consultation You Can Consult Any Questions With Free.
Free Designed We Offer CAD / PDF / 3D Drawing Design.
Free Sample Yes, Except Delivery Cost
3D Sample Yes, We Offer 3D Samples with a Size of 1:1
Preparation Installation We Offer Pre-installation.
Capacity Test Yes, We Offer a Capacity Test If you need it.
OEM&ODM Available
Certification ISO, TUV, BV, SGS, ISO14001, Oashs
Stocking time Regular Pallet Racking For 15-20 Days
Installation Yes, We Will Submit an Installation Drawing Or Video For you and Send an Engineer To Your Site.
Maintenance Yes, We Offer Service of Maintenance.
Repairment We Submit Repairment.

  • “Due to the high involvement of forklifts at our warehouse, we were facing accidents from time to time. It was damaging our stock. But thanks to OKE Storage for installing radio racking. Our products and labor are now safer than before.”

  • “As a 3PL warehousing owner, my business was behind my competitors due to a shortage of space. But radio racks increased my warehouse, and now I can store more pallets in the same area. “

  • “Being a manager of a reputable clothing brand, I am glad that our company’s cooperation with OKE Storage helped us make the right decision in choosing shuttle racking. We can now manage stock 100 times faster because of the radio shuttle racking system.”

OKE Storage's Certificate
Material

Radio Shuttle Racking System material

Load Capacity Test and SGS Report
Advanced Production Equipment

Radio Shuttle Racking System Advanced Production Equipment

Detailed Quality Control
Production Process

Radio Shuttle Racking System Production Process

Related Product

FAQ

Accessories Used in Radio Shuttle Racking

The basic accessories that come with the radio warehouse shuttle system are:

  • Battery cassette
  • Truck cassette
  • Battery charger
  • Work platform
  • Parking station
  • Charging station
  • Radio transmitter
What makes radio shuttles different from other high-density racking systems?

In a radio shuttle racking system, you can keep different types of SKUs on each channel. Moreover, the stock is stored on pallets at a calculated distance. This makes more space, and you can keep more high-density goods.

Can you combine pallet shuttles with other racking systems?

Yes, radio racking systems can be easily combined with other storage solutions.

Can you store odd-sized or half-sized pallets on the radio shuttle racking system?

Yes, you can store odd or half-sized pallets on the radio shuttle racking system but not directly. You need to keep them on the standard pallet that is supported by the shuttle car. Such pallets are also called slave pallets.

What is the maximum speed of radio shuttle cars?

Our shuttle cars give you a speed of 0.8 m/s when loaded with stock. If running empty, the speed you get is 1.0 m/s.

How long does it take to charge the radio shuttle racking system battery?

Our shuttle car battery takes up to 4 hours (maximum) to get fully charged.

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