Pallet Runner Manufacturer and Supplier in China
Key Features of Pallet Runner:
- FIFO or FILO
- Suitable for various types of goods
- No need for forklifts to enter the aisles
What is Pallet Runner
A Pallet runner is a high throughput storage system, It uses automated shuttle carts or robots to facilitate pallets’ movement, handling, and retrieval. This enables efficient storage operations while optimizing high-density storage space and reducing labor costs. pallet runner rack systems are well-suited for warehouses, cold storage facilities, logistics centers, and other locations with a large number of SKUs. If your warehouse requires the best storage solution, shuttle systems represent an excellent choice.
Pallet Runner Benefits
![Enhanced storage efficiency](https://www.okeracking.com/wp-content/uploads/2024/04/Enhanced-storage-efficiency.png)
With no reliance on traditional forklifts, utilizing robotic pallet handling ensures higher speeds.
![Reduced labor costs](https://www.okeracking.com/wp-content/uploads/2024/04/Reduced-labor-costs.png)
Reduced dependence on forklifts significantly lowers labor requirements.
![High safety standards](https://www.okeracking.com/wp-content/uploads/2024/04/High-safety-standards.png)
It helps avoid accidents associated with human-operated forklifts.
![Increased flexibility](https://www.okeracking.com/wp-content/uploads/2024/04/Increased-flexibility.png)
Semi-automated equipment offers greater flexibility compared to manual forklift operation.
Advantages of Pallet Runner
- Strong load capacity: Up to 2000 kilograms.
- Up to 70% increase in space utilization.
- Powered by a 48V high-capacity lithium iron phosphate battery, providing up to 10 hours of usage with a long lifespan.
- Operated via wireless remote control for simplicity and convenience.
- Equipped with comprehensive safety features for reliability.
- Easy to maintain, with simple and time-saving battery replacement.
- 24/7 operation in all weather conditions, capable of working at temperatures as low as -30°
- Different cart models can be equipped based on pallet size for efficient handling of goods.
- Suitable for both FIFO and LIFO different work management modes.
- Semi-automated storage systems reduce contact with goods, thereby reducing damage to shelves and items to some extent.
![Advantages of Pallet Runner](https://www.okeracking.com/wp-content/uploads/2024/04/Advantages-of-Pallet-Runner.jpg)
![Pallet Runner Basic Components](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Basic-Components.jpg)
Pallet Runner Basic Components
The exterior of the pallet runner system is constructed using gas-shielded welding and high-strength bolt connections, making the entire structure practical and convenient for adjustment and maintenance. The shuttle comprises the rack assembly, lifting mechanism, electrical system, auxiliary control of encoder, battery pack, and the following features:
Imported remoter: Stable, reliable, resistant to low temperatures, shock, and moisture, with long transmission distance.
Built-in mount of button indicator light: Different colored lights flashing represent different signals.
German laser detecting and locating: Precise detection technology unaffected by environmental factors, providing reliable results.
Bearing: Japanese military-quality bearings for long-term stability.
Guide roller: Locks the entire system in place, requiring minimal adjustment over time.
Obstacle-avoided photoelectricity with background suppression: Lights up in case of accidental collision.
Electrical component with self-inspection function: Self-adjusting to conduct self-checks and detect issues.
Walking wheels: There are various types of walking wheels, including limit wheel, drive wheel, and driven wheel, all designed with polyurethane for low noise and durability.
Working Mechanism
In a semi-automated storage system, the process begins with the forklift placing the pallet onto the runner. However, the forklift does not enter the rack system; instead, the pallet runner transports the load onto the shelves. Once positioned, the pallet runner returns to the front to receive the next pallet, repeating this cycle until all pallets are collected. Then, guided by sensors, the shuttle moves, positions, and transports the pallets. The pallet runner can operate in a first-in-first-out manner, where goods are placed at one end and the shuttle locates and loads them from the other end. Alternatively, a last-in-first-out mode can be used, in which case the most recently loaded pallets are unloaded first. Shuttles can also be designed in different sizes to accommodate various pallet dimensions, depending on your requirements.
![Working Mechanism](https://www.okeracking.com/wp-content/uploads/2024/04/Working-Mechanism-1.jpg)
Our Safety Measures of Pallet Runner
![Our Safety Measures of Pallet Runner 1](https://www.okeracking.com/wp-content/uploads/2024/04/Our-Safety-Measures-of-Pallet-Runner-1.jpg)
![Our Safety Measures of Pallet Runner 2](https://www.okeracking.com/wp-content/uploads/2024/04/Our-Safety-Measures-of-Pallet-Runner-2.jpg)
During the transportation process, pallet runners may encounter collisions, warnings, and other hazards. To ensure the safe loading of goods, the following are safety measures implemented in the OKE shuttle system:
- Intelligent shifting-stock and out-stock design: Regardless of the equipment’s status, it can autonomously adjust and complete the loading and unloading of goods.
- The self-inspection function of components: Components can conduct self-checks in case of malfunction or damage and send alarm prompts accordingly.
- Collision protection: Timely warning alerts are issued when obstacles appear ahead to avoid collisions.
- Forced running function: Foreign objects ahead can be removed through forced operation without the need for alarm.
- Feed protection function: When the wireless radio is out of power, the pallet runner returns to its original position and issues an alarm.
- Over-current protection circuit: Prevents battery damage due to excessive current.
- Laser support board: Prevents laser damage or deviation caused by misoperation.
- Polyurethane anti-collision strips: installed on both sides of the pallet runner board to reduce shock and impact during collisions.
- Forklift fork plate: Installed at the bottom of the pallet runner to prevent goods from slipping off when the shuttle forks them.
- Rescue vehicle: When a pallet runner is stuck on the track due to a malfunction, a rescue vehicle can tow it out.
Best Applications for Pallet Runner in a Warehouse
![Pallet Runner Application of Food and Beverage Industry](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Application-of-Food-and-Beverage-Industry.jpg)
Food and Beverage Industry
pallet runner plays a significant role in managing a large variety of food and beverage items with different shelf lives, effectively organizing inventory, and facilitating access.
![Pallet Runner Application of Manufacturing Sector](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Application-of-Manufacturing-Sector.jpg)
Manufacturing Sector
Many manufacturers and factories utilize pallet runner for storing automotive parts, components of large-scale goods, and more.
![Pallet Runner Application of Cold Storage Facilities](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Application-of-Cold-Storage-Facilities.jpg)
Cold Storage Facilities
pallet runner can perform indiscriminate storage and retrieval operations in temperatures as low as -25 degrees Celsius, ensuring the integrity of goods in cold storage.
![Pallet Runner Application of Logistics Distribution Centers](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Application-of-Logistics-Distribution-Centers.jpg)
Logistics Distribution Centers
In large warehouses or logistics centers with rapid inventory turnover, pallet runner can enhance efficiency by swiftly accessing and storing goods.
![Pallet Runner Application of Medical and Pharmaceutical Industry](https://www.okeracking.com/wp-content/uploads/2024/04/Pallet-Runner-Application-of-Medical-and-Pharmaceutical-Industry.jpg)
Medical and Pharmaceutical Industry
Similar to food items, pharmaceuticals face risks associated with expiration dates. pallet runner effectively ensures inventory rotation, thereby improving inventory management in the medical and pharmaceutical sectors.
Why OKE Storage Reliable and Trusted?
- Product Details
- Products Support
- Successful Cases
Product Details | |
Model Name | Pallet Runner |
Brand Name | OKE Storage |
No-load Speed of Standard Configuration | 1.0m/s |
Full load Speed of Standard Configuration | 0.8m/s |
No-load Speed of High-Speed Radio Shuttle | 1.5m/s |
Full load Speed of High-Speed Radio Shuttle | 1.0m/s |
Load of standard configuration | 1.5T |
Load with a heavy load | 2T |
Battery Charging Cycles | 1000 times |
The longest operating distance | 100m |
Products Support | |
Free Consultation | Yes, Any Questions You Can Consult With Free. |
Support For Custom | Yes |
Free Design | Yes, CAD/PDF/3D Drawing |
Pr-installation | Yes |
Capacity Test | Yes, If Needed. |
OEM&ODM | Available |
Certification | CE, ISO9001,SGS |
Maintenance Service | Yes, We Submit a Free Maintenance Guide. |
Repair Service | Yes, We Submit Repair Services. |
Related Product
Pallet Runner
If you have any questions, you can contact us, and we will have professionals design for you and issue free drawings.
Yes, we do. If you require customization, please contact us to provide specific details of your needs, and we will do our best to offer you the optimal solution.
All our products undergo quality control and inspection stages to ensure their quality. OKE has obtained ISO 9001 quality certification and CE certification.
The speed of the pallet runner is 1.0m/s when traveling without a load, and it is 0.8m/s when fully loaded.
pallet runner is a high-density storage system, It meets high throughput, efficient utilization of space efficient inventory rotation, and so on requirements. With 24/7 operation, they not only address these needs but also help reduce labor, lower costs, and minimize risks, making them an excellent choice.
The cost of a pallet runner is not as high as other rack systems such as drive-in or gravity racking. Therefore, investing in a shuttle is a wise choice due to its versatility.
Yes, we provide installation videos and drawings. Our installation personnel are experienced, and if needed, they can assist you with operation and problem-solving.
Generally, it takes 15-25 days for a container to be delivered. If it is a customized product, the delivery time may be longer.