OKE Galvanized Pallet Rack—— A Manufacturer and Supplier in China
OKE Galvanized Pallet Rack key features：
- Economical storage solution
- Easy customization on-demand
- Usable for a variety of industries
- High toleration against chemicals, temperatures, dust, rust, and moist
Description of Galvanized Pallet Rack
When a pallet rack undergoes zinc coating, it is referred to as galvanized, which is why they are also commonly known as hot-dipped galvanized pallet racks in the industry. These racks have a long life, require minimal repair, and don’t decay for several years. Both steel and cantilever racks can be galvanized to tolerate harsh conditions and become compatible with exposed environments, like outdoor areas.
The rust and corrosion-resistant structure of galvanized pallet racks makes them robust storage solutions compared to ordinary shelving systems. They can store heavy loads in vertical space and offer easy access to stored units.
Galvanized Pallet Rack Benefits
Our provided galvanized systems can withstand harsh environments.
You can use galvanized solutions in both indoors and outdoors
OKE’s galvanized systems require simple installation and are expansion-friendly
Feel free to order the galvanized racking in various as per your requirements
Advantages of a Galvanized Pallet Rack
Installing galvanized rack systems offers numerous benefits, including:
- Long life up to 50 years
- Low operational cost
- Maximized storage and staff safety
- Quick access to pallets in the FIFO system
- Well-organized warehouse environment
Galvanized Pallet Rack Components
Here are the main components of a galvanized pallet rack.
- شعاع: To provide strong support to the overall structure of the rack.
- إطار: For linking beams to ensure high stability to the racking system.
- لوحة القاعدة: This component is installed at the bottom of the rack to give a stronghold.
- شيم: To flatten the bottom area of the rack.
- Connecting Bolt: It helps connect frames with beams.
- مستقيم: A crucial part of this racking that connects individual beams to widen the storage space
- حامي عمودي: Installed in the upright columns to offer more stability to the frame and protection to the storage solution.
Galvanization Process on Pallet Racking
Here are the main steps for galvanization a racking:
Step 1: Cleaning the Surface of the Rack
In the first step, the racks are completely cleaned, ensuring no dust, chemicals, or oil is left on the steel structure.
Step 2: Applying Pickling
Pickling is the process in which the cleaned racks are soaked in a sulfuric or hydrochloric acid mixture. This eliminates oxidation residues from the surface.
Step 3: Fluxing the Rack
In the next step, the rack is bathed with flux. The chemical enables zinc coating to stay firm on the structure. The reason for fluxing is to ensure no pickling chemicals are left on the structure. Otherwise, it may cause problems with zinc coating.
Step 4: Galvanizing the Rack
The previous step is used to turn regular steel into fluxed steel. Once ready, the structure is submerged in molten zinc at temperatures ranging from 850 to 860 degrees Fahrenheit.
Step 5: Rack Removal and Draining
Since the pallet racks have been galvanized, the workers carefully withdraw the racks from the chemical to drain the extra quantity of zinc.
Step 6: Cooling and Rinsing
Draining may take a bit more time. That is why the zinc-coated components of the rack are exposed to air for cooling. Then, they are kept in clean water to quicken the process.
Step 7: Quality Assurance
All zinc-coated racks are thoroughly inspected by experts and an experienced team. They look deeply at all the components to ensure the coating has adequate thickness. At this stage, the galvanization is complete.
Step 8: Further Finishing
The galvanized pallet rack goes through various procedures to meet the client’s needs. For instance, the workers may cut, drill, and combine different components to make a singular structure. This step may usually take place at the client’s warehouse after receiving the order.
Comparison of Stainless Steel vs. Galvanized Pallet Rack
While galvanized pallet racks have a protective zinc coating, stainless steel racking is entirely stainless steel. But there are also other factors, such as:
Resistance Level
- Stainless Steel Rack: Stainless steel racks are also great at blocking corrosion. But they are ideal for environments exposed to corrosion-promoting substances, like chemicals, steam, wetness, and more.
- رفوف البليت المجلفنة: These racks offer high resistance against corrosion and make the structure suitable for internal and external applications.
Use of Material
- Stainless Steel Rack: Stainless steel racks comprise chromium, iron alloy, and similar materials, making the structure corrosion-free for several years.
- رفوف البليت المجلفنة: Galvanized pallet racks have a zinc coating to safeguard the main steel component from rust, dust, and corrosion.
Appearance
- Stainless Steel Rack: Stainless steel racking consists of a polished surface, appearing more metallic to the eyes.
- رفوف البليت المجلفنة: Galvanized pallet racks can be identified by their natural combination of silver and grey.
Robustness and Load Capacity
- Both racking types can be used for stocking heavy loads, depending on the size of racks you need.
يكلف
- Stainless Steel Rack: Stainless steel racks are expensive because of the core material.
- رفوف البليت المجلفنة: Since only coating is involved, galvanized racking is inexpensive. Compared to standard steel racks, galvanized solutions can be up to 50% more expensive. Likewise, the stainless steel systems can be up to 30% more costly.
- Stainless Steel Rack: Stainless steel racks don’t require frequent maintenance.
- رفوف البليت المجلفنة: Racks after galvanization need restoration of zinc coating from time to time. But overall, the maintenance schedule is minimal.
Should You Choose Stainless Steel or رفوف البليت المجلفنةس
To know whether stainless steel or a galvanized pallet rack is suitable for your warehouse, you should consider the following factors:
- Budget
- Purpose of racking
- Desirable appearance
- Warehouse environment
- Corrosion-resistance potential
In some warehouses and industries, like marine, chemical storage units, food products, and 3PL, both stainless steel and galvanized pallet rack provides efficient performance. So, if you are confused about making the right decision, you can contact OKE Storage for detailed and expert guidance.
لماذا تختار OKE Storage؟
For 20+ years, our company has been providing ultra-modern racking systems to customers in 85+ countries. OKE Storage works with the best to create impeccable storage solutions. We are the number 1 choice of world-renowned corporations, including DHL, LG Chem, Coca-Cola, General Motors, and more. We have a proven track record, from building galvanized pallet racks to mezzanine structures, or any type of racking. Our shipping companions can deliver racking systems all over the world within 10 to 15 days.
OKE Storage scouts top-class engineers with vast manufacturing and quality control knowledge for building a galvanized pallet rack. Our superheroes from the customer support team are always pleased to offer assistance and answer your queries. Get in touch with our highly-trained customer representative to get a professional suggestion.
Applications of Galvanized Pallet Rack
Refrigeration and Freezer
Galvanized pallet racks are great for freezing and refrigeration warehouses because low temperatures don’t make them weak or add corrosion. You can use them to keep all types of perishable products for a longer period.
Outdoor Retail Warehouses
Galvanized pallet racks are best for outdoor retail environments as harsh weather conditions don’t affect them. You can store various products on them, such as gardening tools, mechanical equipment, and more.
Roof-Covered Side-less Outdoor Facilities
Ordinary roof-covered side-less racks may protect from rain and direct sunlight but can’t save the structure from moisture. In such cases, a galvanized pallet rack is a wise choice. You can store different goods, including furniture parts, merchandise, and sports equipment.
أساس معلماتنا
- Size and Capacity of Galvanized Pallet Racks
- حالات ناجحة
OKE Storage gives full freedom to our customers to customize the galvanized pallet rack according to their requirements. But for estimation purposes, below are the common dimensions of the main parts of galvanized racking.
| Height x Depth | Depth x Width | Load Capacity (lbs) | Frames (Depth x Height) | Beams (Long x Front) | |
| Galvanized Teardrop Uprights and Beams | 8ft x 24-inch / 48-inch x 3.0* | 20,000 to 27,000 / 4,330 to 5,650 | |||
| Galvanized Uprights and Columns | 16ft x 42-inch | 30,000 lbs | |||
| Hot Dipped Galvanized Step Beams | 96-inch x 4-inch | 5,340 | |||
| Galvanized Wire Decking | 42-inch x 46-inch | 2,500 | |||
| Galvanized Pallet Racking Frames and Beams | 50-inch x 20ft | 47-inch x 3-inch | |||
| Single and Double Sided Galvanized Cantilever Tower | 8ft to 20ft | 12,760 to 8,800 |
منتج ذو صلة
FAQs – رفوف البليت المجلفنة
A galvanized system consists of a zinc coating that protects the structure from corrosion and dust. This makes it more durable compared to normal steel racks.
Galvanized racking solutions can be assembled and disassembled like all other racking types. However, it is better to contact an expert if you are not experienced in reconfiguration of the system.
A galvanized racking solution can be used both inside and outside the warehouse space because it can withstand harsh environments.
OKE Storage can help you customize galvanized pallet racks according to your warehouse area so you can install them effortlessly.
For the consistent durability of your galvanized pallet rack, you should inspect the system every week to ensure the zinc coating is free from damage or scratches. In case of any signs of damage, fill the coating or contact the manufacturer for assistance.
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